Monthly Recall Report

Car Recall Report: September 2025

35 recalls · 2,400,527 vehicles

✓ Reviewed by Jacob Shayesteh, Esq.·Updated October 2026

Recalls

2,400,527

Vehicles covered

Do not drive / park outside

57%

Highest repeat-problem share

Jeep

Most recalls

In September 2025, manufacturers reported 35 recalls on 2021 and newer cars, SUVs and pickups, covering 2,400,527 vehicles. 1 carried a do-not-drive or park-outside warning. Among recalls with enough owner complaints to measure, the highest share of repeat-problem reports since the recall was 57% (2024 Ford Bronco Fuel Pump Recall (25V597)).

Biggest recalls

What were the biggest car recalls of September 2025?

2023-2024 Toyota Venza Instrument Cluster Recall (25V595)
September 11, 2025 · 591,377 vehicles
Vehicles: 2024-2025 Lexus LS; 2025 Lexus RX; 2024-2025 Lexus TX; 2025 Toyota 4RUNNER; 2025 Toyota Camry; 2025 Toyota Camry Hybrid; 2023-2025 Toyota Crown; 2025 Toyota Crown Signia; 2023-2025 Toyota GR Corolla; 2024-2025 Toyota Grand Highlander; 2023-2025 Toyota Highlander; 2023-2025 Toyota RAV4; 2025 Toyota RAV4 Plug-IN Hybrid; 2023-2024 Toyota RAV4 Prime; 2024-2025 Toyota Tacoma; 2023-2024 Toyota Venza; 2023-2024 Toyota Venza Hybrid
Due to an error in the instrument panel software at vehicle startup, the instrument panel may fail to display vehicle speed, brake system, and tire pressure warning lights.
Risk: An instrument panel display that does not show critical information can increase the risk of a crash or injury.
Fix: Dealers will update the instrument panel software over-the-air (OTA) for non-PHEV vehicles, free of charge.
2021-2025 Hyundai Palisade Seat Belt Buckle Recall (25V607)
September 11, 2025 · 568,580 vehicles
Vehicles: 2021-2025 Hyundai Palisade
The seat belt buckles in the driver, passenger, and second-row window seats may fail to latch.
Risk: Seat belt buckles that fail to latch may not properly restrain occupants in a crash, increasing the risk of injury.
Fix: Passengers are advised to insert the belt firmly into the buckle with a quick and direct motion, pulling on the belt to confirm the seat belt is fully secured, until the recall remedy is performed.
2021 BMW 330I Electrical Relay Recall (25V636) Park outside
September 23, 2025 · 199,674 vehicles
Vehicles: 2022 BMW 230I; 2021 BMW 330I; 2021-2022 BMW 430I; 2021-2022 BMW 430I Convertible; 2021-2022 BMW 530I; 2021-2022 BMW X3; 2021-2022 BMW X4; 2021-2022 BMW Z4; 2021-2022 Toyota Supra
The engine starter relay may corrode, causing the relay to overheat and short circuit.
Risk: A short circuit in the starter relay may increase the risk of a fire.
Fix: Owners are advised to park their vehicles outside and away from structures until the remedy is complete.
2022-2025 Jeep Wagoneer Exterior Trim Recall (25V593)
September 11, 2025 · 163,735 vehicles
Vehicles: 2022-2025 Jeep Grand Wagoneer; 2022-2025 Jeep Wagoneer
The trim on the driver and passenger doors may not have been installed properly, which can allow it to detach.
Risk: Detached trim pieces can create a road hazard for other vehicles, increasing the risk of a crash.
Fix: Dealers will inspect and replace the door trim, as necessary, free of charge.
2021-2025 BMW 840I Starter Assembly Recall (25V644) Repeat recall
September 25, 2025 · 145,102 vehicles
Vehicles: 2021-2022 BMW 740LI; 2021-2025 BMW 840I
After repeated attempts, the starter motor may overheat from an electrical overload.
Risk: An overheated starter motor can ignite nearby combustible material in the engine compartment, increasing the risk of a fire.
Fix: Dealers will replace the engine starter, free of charge.
2022-2024 Jeep Wagoneer Exterior Trim Recall (25V642) Repeat recall
September 25, 2025 · 123,396 vehicles
Vehicles: 2022-2024 Jeep Grand Wagoneer; 2022-2024 Jeep Wagoneer
The quarter trim on the driver and passenger windows may not have been properly secured, which can allow it to detach.
Risk: Detached trim pieces can create a road hazard for other vehicles, increasing the risk of a crash.
Fix: Dealers will inspect and replace the quarter window glass assembly, as necessary, free of charge.
2021 Ford F-250 SD Steering Column Recall (25V626) Repeat recall
September 19, 2025 · 115,539 vehicles
Vehicles: 2021 Ford F-250 SD; 2021 Ford F-350 SD; 2021 Ford F-450 SD
The steering column upper shaft may detach from the steering column and result in a loss of steering control.
Risk: A loss of steering control increases the risk of a crash.
Fix: Dealers will inspect the steering column, and repair or replace the upper shaft as necessary, free of charge.
2024-2025 Mazda CX-90 Fuel Level Float Recall (25V568)
September 2, 2025 · 104,854 vehicles
Vehicles: 2025 Mazda CX-70; 2024-2025 Mazda CX-90
The fuel gauge in the instrument cluster may display an inaccurate fuel reading.
Risk: An inaccurate fuel gauge may result in the vehicle unexpectedly running out of fuel and stalling, increasing the risk of a crash.
Fix: Dealers will update the body control module (BCM) software, free of charge.
2023-2025 Toyota BZ4X Defroster Recall (25V577)
September 4, 2025 · 94,320 vehicles
Vehicles: 2023-2025 Lexus RZ; 2023-2025 Subaru Solterra; 2023-2025 Toyota BZ4X
During certain HVAC system faults, such as electrical compressor failure, the defroster and defogger system may become inoperative.
Risk: An inoperative defroster and defogger system can decrease the driver's visibility under certain driving conditions, increasing the risk of a crash.
Fix: Dealers will update the HVAC control ECU software, free of charge.
2022-2026 Jeep Grand Cherokee Electric Drive System Recall (25V576)
September 4, 2025 · 91,787 vehicles
Vehicles: 2022-2026 Jeep Grand Cherokee
A software error within the hybrid control processor may result in a loss of drive power.
Risk: A loss of drive power increases the risk of a crash.
Fix: Dealers will update the hybrid control processer software, free of charge.

Safety warnings

Which September 2025 recalls said do not drive or park outside?

2021 BMW 330I Electrical Relay Recall (25V636) Park outside
September 23, 2025 · 199,674 vehicles
Vehicles: 2022 BMW 230I; 2021 BMW 330I; 2021-2022 BMW 430I; 2021-2022 BMW 430I Convertible; 2021-2022 BMW 530I; 2021-2022 BMW X3; 2021-2022 BMW X4; 2021-2022 BMW Z4; 2021-2022 Toyota Supra
The engine starter relay may corrode, causing the relay to overheat and short circuit.
Risk: A short circuit in the starter relay may increase the risk of a fire.
Fix: Owners are advised to park their vehicles outside and away from structures until the remedy is complete.

Our analysis

Which September 2025 recalls are owners saying did not fix the problem?

For each recall from this month with at least 5 NHTSA complaints about the same part filed since the recall, this table shows how many describe the problem happening more than once or coming back after a repair attempt. Complaints are unverified owner reports; automated text matching can miss or misread some.

Recall	Complaints since recall	Repeat-problem reports
2024 Ford Bronco Fuel Pump Recall (25V597)	7	4 (57%)
2025 Acura RDX Steering Power Steering Recall (25V582)	6	2 (33%)
2021-2023 Kia Sorento Fan and Motor Recall (25V649)	8	2 (25%)
2024-2025 Jeep Wagoneer S Park Pawl Recall (25V574)	23	5 (22%)
2022-2026 Jeep Grand Cherokee Electric Drive System Recall (25V576)	292	53 (18%)
2022-2024 Jeep Wagoneer Exterior Trim Recall (25V642)	18	3 (17%)
2023-2024 Toyota Venza Instrument Cluster Recall (25V595)	175	29 (17%)
2022-2025 Jeep Wagoneer Exterior Trim Recall (25V593)	19	3 (16%)
2023-2025 Hyundai Ioniq 6 Electrical Port Recall (25V606)	46	7 (15%)
2021-2025 Hyundai Palisade Seat Belt Buckle Recall (25V607)	187	27 (14%)
2024-2025 Mazda CX-90 Fuel Level Float Recall (25V568)	15	2 (13%)
2021 BMW 330I Electrical Relay Recall (25V636)	60	5 (8%)
2021 Cadillac Escalade Fuel Tank Recall (25V619)	62	4 (6%)
2021-2022 Nissan Leaf Module Software Recall (25V655)	77	4 (5%)
2025 Chrysler Pacifica Curtain Air Bag Recall (25V573)	9	0 (0%)

By the numbers

Which makes and parts had the most recalls in September 2025?

Make	Recalls
Jeep	5
BMW	4
Ford	3
Chevrolet	3
Toyota	3
Hyundai	3
GMC	2
Lexus	2

Recall area	Recalls
Body, Doors and Seats	6
Fuel System	5
Seat Belts	4
Electrical System	4
Driver Assistance	3
EV and Hybrid Battery	3
Steering	3
Lighting and Visibility	2

All recalls

Every recall reported in September 2025

Your rights

Can a recall or defect investigation make my car a lemon in California?

Not by itself. What matters is whether a covered defect keeps coming back or keeps your vehicle at the dealer, and a federal investigation or recall is strong evidence that the problem is real.

Under California’s Song-Beverly Consumer Warranty Act, a manufacturer that cannot fix a warranty defect that substantially impairs a vehicle’s use, value or safety within a reasonable number of attempts may have to repurchase or replace it (Civ. Code 1793.2(d)). Within the first 18 months or 18,000 miles, the law presumes a reasonable number of attempts after two repairs of a defect likely to cause death or serious injury, four repairs of the same defect, or more than 30 days out of service (Civ. Code 1793.22(b)).

An owner who prevails can recover reasonable attorney fees and costs from the manufacturer (Civ. Code 1794(d)). You pay nothing, win or lose. We are paid only if you win, and the manufacturer pays our fees, including in settlements. If a case is lost, our firm covers the costs.

From attorney Jacob Shayesteh

In our cases, a recall repair visit counts as a repair attempt, and it's strongest when the owner complained about the problem before the recall came out. A recall shows the defect is real and that enough owners reported it for the manufacturer to issue a fix.

The biggest mistake I see is waiting too long. The mileage offset starts at your first repair visit for the problem, so the sooner you take it in, the better. If the problem comes and goes, take it in when it happens. You can't go back to that date later.

If you get a recall notice, call a lemon law attorney right away. You may have taken the car in for the same problem before and forgotten, or there may be other recalls related to it.

Jacob Shayesteh, Esq. (SBN 362320), Founder and Managing Attorney. Quotes lightly edited for clarity. Prior results do not guarantee a similar outcome.

FAQ

Frequently asked questions

Does the recall fixing my car mean I have no case?

Not necessarily. Even if the recall repair fixed it, you may still have a case, and a car that's a year or more old can still qualify.

Do used cars qualify for California lemon law?

We take certified pre-owned, demo and dealer vehicles. Since the California Supreme Court's Rodriguez decision in 2024, ordinary used cars generally do not qualify.

How long does a recall lemon law case take?

Recall-related cases typically resolve in one to three months from your first call. Prior results do not guarantee a similar outcome.

What does a lemon law attorney cost?

You pay nothing, win or lose. We are paid only if you win, and the manufacturer pays our fees, including in settlements. If a case is lost, our firm covers the costs.

Sources

NHTSA investigation, recall and complaint data, accessed October 7, 2026
California Civil Code 1793.22

Reviewed by

Jacob Shayesteh, Esq., Founder and Managing Attorney of America’s Lemon Lawyer (Wynn Law Group, APC). Licensed by the State Bar of California, No. 362320. His practice focuses on California lemon law under the Song-Beverly Consumer Warranty Act.

State Bar of California license record · Avvo · Martindale-Hubbell · Lawyers.com · LinkedIn · Our attorneys

Attorney advertising. America’s Lemon Lawyer is a trade name of Wynn Law Group, APC. Responsible attorney: Jacob Shayesteh, Esq. (SBN 362320). This page reports public NHTSA data and is general information, not legal advice. Not affiliated with NHTSA or any vehicle manufacturer. Prior results do not guarantee a similar outcome.